Waterwheel Factory

      © Waterwheel Manufacturing, Inc. 2017       185 Industrial Park Rd. Franklin, NC 28734   828.369.5928      vitale@waterwheelfactory.com

The Overshot Waterwheel

The overshot wheel is the most common wheel seen in North America. It is a gravity wheel. This means that it harnesses the force of gravity acting vertically on the water as it travels from the top to the bottom of the wheel. Properly designed for a particular site, and correctly timed, an overshot The overshot wheel is most effective when it turns as slowly as possible and can still handle the total flow of water available to it. The optimal rim speed should be only about 3 feet per second. The larger the wheel the slower it will need to turn. The incoming water must be traveling about three times the rim speed of the wheel so that it can fill the buckets effectively. This requires a foot or more of head above the wheel, usually controlled by a gate.

The efficiency of a metal wheel is 80-90+%. The overshoot wheel will work as well today as it did a hundred years ago.

The Breast Waterwheel

When the head, or fall of water was not sufficient for a large diameter overshot wheel, the breast wheel often is used. This is halfway between the overshot and undershot wheels. Water strikes the buckets of the breast wheel about midway between top and bottom, using the weight of the water for a 90 degree segment of arc. Their efficiency is far less than the overshot, which uses the weight of the water for a full 180 degrees.

Power Waterwheel

Undershot Waterwheel

This type of waterwheel relies on the flow of water, coming along the base flowing at a good rate of speed to push or thrust the waterwheel. This type of waterwheel is used on mills built on rivers or streams that do not have any height or (head). Undershot wheels are normally narrow and have to have the channel walls very close to the sides of the wheel to maximize the flow of water to pass through the wheels to generate power. This type of wheel is generally the least efficient type of wheel - usually in the 30-50% range. The exception to this is the Poncelet wheel that can get up to 80% efficiency if the channel is properly constructed and the buckets are designed right.

River Waterwheel

This type of waterwheel relies on the flow of water, generally in an open stream. This type of wheel is generally the least efficient type of wheel - usually in the 30-40% range. The exception to this is the Poncelet wheel that can get up to 80% efficiency if the channel is properly constructed and the buckets are designed right.

New Designs

Many micro hydro electric generation strategies have evolved in recent years. Helical Ribbons, Under Water Blade Turbines, Tide and Wave action mechanical generators. Our approach is to simplify sustainable micro hydroelectric water wheel construction and improve the efficiency of energy generation. Our recent association with Ticho Industries in Italy has produced a new form of micro hydro waterwheels with a high efficiency electric generator mounted safely on the axle completely within the water wheel structure. This design simplifies micro hydro water wheel design for optimal water flow location mounting, system longevity, ease of maintenance and simplified electro mechanical connection. Our new design was created for city and rural stream based flows - including the outflows from major hydro electric dams, major navigation and irrigation dams, manufacturing and water treatment facilities.